Maintenance Method of High and Low Temperature Test Chamber
There are three common types of high and low temperature test chamber controllers: software failure, system failure and hardware failure.
1, Software failure:
Software failure mainly refers to the controller failure of the high and low temperature test chamber, including the internal parameters, the control point IS control and output signal of the solenoid valve on and off.
2, System failure:
System failure refers to the initial design problems of the refrigeration system, including the leakage of refrigerant caused by high and low temperature test chamber does not cool down, and refrigerant leakage is often due to transport and high and low temperature test chamber operation jitter or refrigeration copper pipe welding process is not fine and other reasons caused.
3, Hardware failure:
Hardware failure may lead to non-cooling hardware compressor, solenoid valve and other refrigeration components.
Then the user can listen and touch to roughly understand what is the hardware high and low temperature test chamber damage, if it is a compressor failure, the compressor sound will be abnormal or do not work does not start or the compressor itself temperature is much higher than usual temperature, and the solenoid valve failure and other refrigeration components failure users are not too good to master.
In addition, the damage of the controller and the damage of the electronic parts of the control refrigeration system may also cause the phenomenon of non-cooling and non-cooling of the high and low temperature test chamber.
Scientific principle of heating and cooling of high and low temperature test chamber:
The high and low temperature test chamber has the functions of heating, cooling, humidification and dehumidification, and can detect the product's high temperature resistance, low temperature resistance and humidity resistance. How is the temperature in the high and low temperature test chamber controlled?
The heating device is the key link to control whether the high and low temperature test chamber is heated up. The controller outputs voltage to the relay when it gets the heating instruction. The high and low temperature test chamber is about 3-12 volts of direct current added to the solid state relay. The AC end of the high and low temperature test chamber is equivalent to a wire connection, and the contactor is also drawn at the same time. Heat up the constant temperature and humidity test chamber.
Cooling is an important part of the high and low temperature test chamber, which directly affects the determination of a high and low temperature and performance, including compressor, condenser, throttling device, evaporator four major components, compressor is the heart of the refrigeration system, it inhales low temperature and low pressure gas, into high temperature and high pressure gas, through condensation into a liquid to release heat, through the fan to take away heat, Therefore, the test chamber is the reason of hot air, and then become low pressure liquid through throttling, and then become low temperature and low pressure gas through the evaporator back to the compressor, the refrigerant in the evaporator to absorb the heat of the high and low temperature chamber to complete the gasification process and absorb heat, to achieve the purpose of refrigeration, to complete the high and low temperature test chamber cooling process.
High and low temperature chamber temperature and cooling rate test procedure:
In the adjustable range of the temperature of the test chamber, the lowest nominal temperature was selected as the lowest cooling temperature, and the highest nominal temperature was selected as the highest heating temperature.
Open the cold source, so that the test chamber from room temperature to the lowest cooling temperature, stable for at least 3 hours, rise to the highest heating temperature, stable for at least 3 hours and then to the lowest cooling temperature, during the heating and cooling, record once a minute, until the end of the test process.
The principle of high and low temperature test chamber heating and cooling is so, the realization of its function is completed by the setting of the control system, understanding the principle of heating and cooling, in the use of high and low temperature test chamber must be more handy.
The Measuring Principle of Hygrometer in High and Low Temperature Test Chamber
Temperature and humidity is the percentage of the amount of water vapor (vapor pressure) contained in a gas (usually air) and the amount of saturated water vapor (saturated vapor pressure) in the same case as the air, expressed in RH%. Humidity long ago had a close relationship with life, but it was difficult to quantify it. The expression of humidity is humidity, relative humidity, dew point, ratio of moisture to dry gas (weight or volume), and so on.
Humidity measurement method hygrograph humidity measurement from the principle of the division of twenty or thirty. But humidity measurement is always one of the difficult problems in the world measurement field. A seemingly simple quantity value, in depth, involves quite complex physico-chemical theoretical analysis and calculation, beginners may ignore many factors that must be paid attention to in humidity measurement, thus affecting the reasonable use of sensors.
Common humidity measurement methods are: dew point method, wet and dry bulb method and electronic sensor method, dynamic method (double pressure method, double temperature method, shunt method), static method (saturated salt method, sulfuric acid method)
1, Dew point method hygrograph: is to measure the temperature when the wet air reaches saturation, is a direct result of thermodynamics, high accuracy, wide measurement range. Precision dew point instrument for measurement can reach ±0.2°C or even higher accuracy. However, the cold mirror dew-point meter with modern optoelectric principle is expensive and often used with standard humidity generators.
2, Wet and dry bulb hygrometer: this is a wet measurement method invented in the 18th century. It has a long history and is widely used. Wet and dry bulb method is an indirect method, which converts the humidity value from the wet and dry bulb equation, and this equation is conditional: that is, the wind speed near the wet bulb must reach more than 2.5m/s. The common wet and dry bulb thermometer simplifies this condition, so its accuracy is only 5~7%RH, and the wet and dry bulb does not belong to the static method, do not simply think that improving the measurement accuracy of the two thermometers is equal to improving the measurement accuracy of the hygrometer.
3, Electronic humidity sensor method hygrometer: electronic humidity sensor products and humidity measurement belong to the industry that rose in the 1990s in recent years, at home and abroad in the field of humidity sensor research and development has made great progress. Humidity sensors are developing rapidly from simple humidity sensors to integrated, intelligent, multi-parameter detection, creating favorable conditions for the development of a new generation of humidity measurement and control systems, and also raising humidity measurement technology to a new level.
4, Double pressure method, double temperature hygrometer: is based on the thermodynamic P, V, T balance principle, the balance time is longer, shunt method is based on the precise mixing of moisture and dry air. Due to the use of modern measurement and control means, these devices can be quite precise, but because of the complex equipment, expensive, time-consuming operation, mainly used as standard measurement, its measurement accuracy can reach ±2%RH or more.
5, Static method of saturated salt hygrometer: is a common method in humidity measurement, simple and easy. However, the saturated salt method has strict requirements for the balance of liquid and gas two phases, and high requirements for the stability of ambient temperature. It requires a long time to balance, and low humidity points require even longer. Especially when the humidity difference between the indoor and the bottle is large, it needs to be balanced for 6 to 8 hours each time it is opened.
Composition of Electrical Components of High and Low Temperature Test Chamber
The main parts of high and low temperature test chamber are refrigeration units, condensers, evaporators, and controllers. The main parts play a key role, so everyone pays special attention to its main parts raw materials. However, most of them ignore its auxiliary parts at this time, or feel that the role of auxiliary parts is not worth noting. Few people want to count the specific parts, so it is not clear what specific electronic components are fully used in the constant temperature and humidity test chamber.
1, Refrigeration unit:
Used to control the operation of refrigeration unit, to carry out refrigeration cycle, and there are single-phase and three-phase.
2, Fan motor:
Used to control the fan circulation steam body, heat exchanger heat conduction, and there are indoor and outdoor.
3, Electric heater equipment:
Used for heating indoor air quality quality, tubular, flocculent points.
4, Timer:
Used for automatic control system timing boot.
5, DC contactor:
Used for refrigeration unit motor breaking and connection.
6, Leakage protector power switch:
It can not only connect or disconnect the main circuit like other switches, with the effect of leakage current detection and discrimination, when the main control circuit caused by power outage or cable sheath damage, leakage protection switch power supply main switch can be connected or disconnected switch components according to the identification results. It can be combined with isolation switch and heat relay to form a full-function low-voltage switching electronic device.
7, Overtemperature protection equipment:
Its role can not be ignored, when the controller temperature is not sensitive, the implementation of the E double maintenance of the box overtemperature, when the alarm is caused, the maintenance standby, the alarm will be different with the test temperature, relative change, you can further have the role of overtemperature maintenance. The basic concept is that when the total current flow of the broken wire exceeds the limit value, the temperature of the broken wire rises and the broken wire is broken. When the heat value caused by the broken wire does not exceed its short circuit capacity, the balance between the heat value and the released heat value is guaranteed, the temperature of the broken wire cannot reach the melting temperature, it is not easy to break.
Like this kind of small electronic components, in the high and low temperature test chamber looks innocuous, but for the structure of a test chamber is also very useful, without these components, a test chamber is not used, in short, the details determine the success of failure, fine without size, in the grasp of the test chamber at the same time, more should be from its key links to grasp.
Operation Precautions of Constant Temperature and Humidity Test Chamber
1, In order to avoid machine failure in the constant temperature and humidity test chamber, please provide power supply within the rated voltage range.
2, In order to prevent electric shock or misoperation and failure, do not switch on the power supply before the installation and wiring is finished.
3, This product is a non-explosion-proof product, please do not use the constant temperature and humidity machine in the environment with flammable or explosive gas.
4, Please try not to open the test chamber door during the work of the instrument, open at high temperature may cause hot injury to the operator, open at low temperature may cause freezing injury to the staff, and may cause freezing of the evaporator, affecting the refrigeration effect. If you must open, please do some protective work,
5, It is prohibited to disassemble, process, transform or repair the constant temperature and humidity machine without permission, otherwise there will be abnormal action, electric shock or fire risk.
6, The chamber's ventilation holes should be kept unobstructed to avoid failure, abnormal operation, reduced life and fire.
7. If the machine is damaged or deformed when unpacking, please do not use it.
8, The machine installation and setting should be careful not to let dust, wire, iron filings or other things into, otherwise wrong action or failure will occur.
9, Wiring must be correct, must be grounded. Non-grounding may cause electric shock, misoperation accidents, abnormal display or large measurement errors.
10, Regularly check the terminal screws and fixed frame, please do not use in the case of loose.
11, During the operation of the instrument, the power input terminal cover must be installed on the terminal board to prevent electric shock.
12, The instrument in operation, modify the setting, signal output, start, stop and other operations, should be fully considered before the safety, wrong operation will cause damage to the working equipment or failure.
13, Please use a dry cloth to wipe the instrument, do not use alcohol, gasoline or other organic solvents, do not splash water on the instrument, if the instrument is immersed in water, please stop use immediately, otherwise there is the risk of leakage, electric shock or fire.
14, The internal parts of the instrument have a certain life period, in order to continue to use the instrument safely, please carry out regular maintenance and maintenance. When scrapping this product, please treat it as industrial waste.
15, Before starting to check whether the power supply is stable.
Sealing Problems and Solutions of High and Low Temperature Test Chamber
High and low temperature test chamber is based on the natural environment such as high temperature, ultra-low temperature, high and low temperature and low temperature drying in the room during the construction of work, and then carries out high and low temperature test and temperature and humidity aging resistance experiment on the commodity, mainly used for industrial products, such as: electronic and electrical, instrumentation equipment, cars and motorcycles, universities and other manufacturing industries.
Because of high temperature testing, ultra-low temperature testing, high and low temperature test cycle system testing, high and low temperature test and other experimental standards, high and low temperature test chamber in the high temperature standards, such as doing 150 ° C extremity of high temperature and 98% of the ambient humidity conditions, and the pressure difference between inside and outside the laboratory to expand substantially, at this moment, the sealing effect of the test chamber really matters. If the airtightness is not very good, it will cause more serious vapor leakage, affecting the precision and accuracy of the temperature.
What are the factors that cause the sealing problem of the high and low temperature test chamber?
First, the constant temperature and humidity test chamber usually has cable holes and ventilation exhaust holes, and the design scheme is very strict.
If the design scheme and production are not scientific, the gap will be too large, and the sealing of the environmental test chamber will not be good. This punching studio should also remember to plug the suitable specifications of the bottle stopper, rubber stopper, etc., to ensure that the sealing of this punching place is intact.
Second, the problem of sealing rubber strips of high and low temperature test chamber. We usually ignore this problem, feel that the sealing strip is added to the door hinge, and should be very sealable under the inhibition of the door hinge, because the aging of the silicone seal, the selection of hard flexibility is unscientific, and the sealing strip is fixed and not the same, often causing steam leakage. It is also simple to handle, often test its tightness, and find that the embrittlement of the sealing strip must be replaced as soon as possible.
Third, because the general volume of the high and low temperature test chamber is relatively large, the tail door specifications are expanded, and the net weight is very large, and the vertical orientation of the door hinge is offset after the long-term load, and the tail door is shifted and closed. Such problems are usually dealt with according to the modified high-load door hinges and the total number of door hinges.
From the above analysis, it can be seen that the sealing problem of the high and low temperature test chamber has some design problems and some maintenance problems. Therefore, we should strictly follow the equipment maintenance manual for regular maintenance in the use of equipment to ensure the normal operation of equipment and no deviation of technical parameters.
Vacuum High Temperature Test Chamber
Features of vacuum high temperature test chamber: special high temperature equipment for defoaming and anti-oxidation. And it meets the standards: GB/T2423.1 (IEC60068-2-1), GB/T2423.2 (IEC60068-2-2), ISO16750; JESD22, GB/T 14710, GB/T 13543.
First, product overview of vacuum high temperature test chamber:
New and simple design;
The program of automatic control of pressure and temperature control is easy to operate and advanced in function;
Observation window for easy observation of test material status (optional);
Dual structure in the chamber: the inside of the vacuum container has a dual structure of an inner slot, and a heater is set outside the inner chamber to reduce heat loss, improve temperature uniformity, greatly shorten the temperature rising time, and improve the operating rate of the equipment;
Widely used: can be used for defoaming, degassing, hardening, drying and so on;
Resin liquid mixing and silicone liquid when the defoaming treatment in LED production process, various resin molding degas treatment, IC injection of epoxy resin hardening treatment, drying for electronic parts after water cleaning, vacuum high temperature test chamber can be used in all these process;
Second, different models of vacuum high temperature test chamber:
Model number
Temperature range
Internal volume
Type
Internal size
(W*H*Dmm)
External size
(W*H*Dmm)
VAC-101P
+40～+200℃
91L
Atmospheric pressure range：933～1[*102Pa](abs)
450×450×450
902×1,392×780
VAC-201P
+40～+200℃
216L
Atmospheric pressure range：933～1[*102Pa](abs)
600×600×600
1,052×1,532×930
VAC-301P
+40～+200℃
512L
Atmospheric pressure range：933～1[*102Pa](abs)
800×800×800
1,252×1,772×1,130
Model number
Temperature/pressure range
Internal size
(W*H*Dmm)
LCV-234
(RT+20)°C~+200°C / 0-101kPa(Gauge)
450×450×450
LCV-244
550×550×550
Double 85 Constant Temperature And Humidity Reliability Environmental Test (THB)
First, high temperature and humidity test
WHTOL (Wet High Temperature Operating Life) is a common environmental stress acceleration test, usually 85℃ and 85% relative humidity, which is generally carried out in accordance with the standard IEC 60068-2-67-2019. The test conditions are shown in the chart.
Second, the test principle
"Double 85 test" is one of the reliability environmental tests, mainly used for constant temperature and humidity box, that is, the temperature of the box is set to 85℃, the relative humidity is set to 85%RH conditions, to accelerate the aging of the test product. Although the test process is simple, the test is an important method to evaluate many characteristics of the test product, so it has become an indispensable reliability environmental test condition in various industries.
After aging the product under the condition of 85℃/85%RH, compare the performance changes of the product before and after aging, such as the photoelectric performance parameters of the lamp, the mechanical properties of the material, yellow index, etc., the smaller the difference, the better, so as to test the heat and moisture resistance of the product.
The product may have thermal failure when working in a continuous high temperature environment, and some moisture sensitive devices will fail in a high humidity environment. The dual 85 test can test the thermal stress generated by the product under high humidity and its ability to resist long-term moisture penetration. For example, the frequent failure of various products in the humid weather period in the south is mainly due to the poor temperature and humidity resistance of the products.
3. Experimental factors
In the LED lighting industry, many manufacturers have used the double 85 test results as an important means to judge the quality of lamps. Various possible reasons why LED lamps fail the dual 85 test are:
1. Lamp power supply: poor heat resistance of shell, danger of short circuit in circuit, failure of protection mechanism, etc.
2. Lamp structure: unreasonable design of heat dissipation body, installation problems, materials are not resistant to high temperature.
3. Lamp light source: poor moisture resistance, packaging adhesive aging, high temperature resistance.
If you encounter a special use environment, such as the working environment temperature is severe, you need to test its high and low temperature resistance, the test method can refer to the high and low temperature test project.
4. Serve customers
01. Customer group
LED lighting factory, LED power plant, LED packaging factory
02. Means of detection
Constant temperature and humidity test chamber
03. Reference standards
Constant temperature and humidity tests for electrical and electronic products -- Environmental testing -- Part 2: Test methods -- Test Cab: Constant temperature and humidity test GB/T 2423.3-2006.
04. Service content
4.1 Refer to the standard, conduct double 85 test on the product, and provide the third party's test results report.
4.2 Provide the analysis and improvement plan of the product through the double 85 test.
Reliability Test
AEC-Q102 Test Certification Fixed Damp Heat with Humidity Cycling (FMG), LED lamp reliability test method (GB/T 33721-2017), Component screening Ammonia test CAF test, Flame retardant grade Cyclic corrosion test (CCT), Mechanical shock test, High pressure cooker test (PCT), Highly Accelerated Stress Testing (HAST), High and low temperature and humidity test (THB), Hydrogen sulfide test (H2S), Liquid tank thermal shock test (TMSK), Component humidity sensitive grade test (MSL), Screening for high reliability use Hot flash test + acoustic sweep screening for high reliability use (MSL+SAT), LED luminaires reliability test scheme, Vibration test (VVF), Temperature cycle/thermal shock test (TC/TS), LED red Ink test UV aging test, LED light source anti-vulcanization test, Double 85 constant temperature and humidity reliability environmental test (THB), Salt spray test check.
Electric Vehicle Component Reliability Test Solution
In the trend of global warming and gradual consumption of resources, automotive gasoline is also sharply reduced, electric vehicles are driven by electric energy, reducing the heat of internal combustion engine, carbon dioxide and exhaust gas emissions, for energy saving and carbon reduction and improve the greenhouse effect plays a huge role, electric vehicles are the future trend of road transportation; In recent years, the world's advanced countries actively develop electric vehicles, for thousands of components composed of complex products, its reliability is particularly important, a variety of harsh environments are testing the electronic system of electric vehicles [battery cell, battery system, battery module, electric vehicle motor, electric vehicle controller, battery module and charger...], Hongzhan Technology for you to sort out electric vehicle related parts reliability test solutions, hope to be able to provide customers with reference.
First, different environmental conditions will have different effects on parts and cause them to fail, so the parts of the car need to be tested according to the relevant specifications to meet international requirements and meet the foreign market, the following is the correlation between different environmental conditions and product failure:
A. High temperature will make the product aging, gasification, cracking, softening, melting, expansion and evaporation, resulting in poor insulation, mechanical failure, mechanical stress increase; Low temperature will make the product embrittlement, icing, shrinkage and solidification, mechanical strength reduction, resulting in poor insulation, cracking mechanical failure, sealing failure;
B. High relative humidity will make the product poor insulation, cracking mechanical failure, sealing failure and resulting in poor insulation; Low relative humidity will dehydrate, embrittlement, reduce mechanical strength and lead to cracking and mechanical failure;
C. Low air pressure will cause product expansion, electrical insulation deterioration of the air to produce corona and ozone, low cooling effect and lead to mechanical failure, sealing failure, overheating;
D. Corrosive air will cause product corrosion, electrolysis, surface degradation, increased conductivity, increased contact resistance, resulting in increased wear electrical failure, mechanical failure;
E. Rapid temperature changes will cause local overheating of the product, resulting in cracking deformation and mechanical failure;
F. Accelerated vibration damage or impact will cause the mechanical stress fatigue resonance of the product and lead to an increase in structural damage.
Therefore, products need to pass the following climatic tests to test the reliability of components: Dust (dust) test, high temperature test, temperature and humidity storage test, salt/dry/warm recovery test, temperature and humidity cycle test, immersion/seepage test, salt spray test, low temperature test, thermal shock test, hot air aging test, weather and light resistance test, gas corrosion test, fire resistance test, mud and water test, dew condensation test, high variable temperature cycle test, Rain (waterproof) test, etc.
The following are the test conditions for automotive electronics:
A. IC and interior lights for locomotives,
Recommended model: vibration of the comprehensive chamber
B. Instrument panel, motor controller, Bluetooth headset, tire pressure sensor, GPS satellite positioning system, instrument backlight, interior light, exterior light, automotive lithium battery, pressure sensor, motor and controller, automotive DVR, cable, synthetic resin
Recommended model: constant temperature and humidity test chamber
C. 8.4 "LCD screen for cars
Recommended model: thermal stress recombination machine
Second, automotive electronic parts are divided into three categories, including IC, discrete semiconductor, passive components three categories, in order to ensure that these automotive electronic components meet the highest standards of automotive safety. The Automotive Electronics Council(AEC) is a set of standards AEC-Q100 designed for active parts (microcontrollers and integrated circuits...)and AEC-Q200 designed for passive components, which specifies the product quality and reliability that must be achieved for passive parts. AEC-Q100 is the vehicle reliability test standard formulated by the AEC organization, which is an important entry for 3C and IC manufacturers into the international auto factory module, and also an important technology to improve the reliability quality of Taiwan IC. In addition, the international auto factory has passed the safety standard (ISO-26262). AEC-Q100 is the basic requirement to pass this standard.
1. List of automotive electronic parts for A.EC-Q100: Automotive disposable memory, Power Supply step-down regulator, Automotive photocoupler, three-axis accelerometer sensor, video jiema device, rectifier, ambient light sensor, non-volatile ferroelectric memory, power management IC, embedded flash memory, DC/DC regulator, Vehicle gauge network communication device, LCD driver IC, Single power Supply differential Amplifier, Capacitive proximity switch Off, high brightness LED driver, Asynchronous switcher, 600V IC, GPS IC, ADAS Driver Assistance System Chip, GNSS Receiver, GNSS front-end amplifier...
B. Temperature and humidity test conditions: temperature cycle, power temperature cycle, high temperature storage life, high temperature working life, early life failure rate;
2. List of automotive electronic parts for A.AC-Q200: automotive grade electronic components (compliant with AEC-Q200), commercial electronic components, power transmission components, control components, comfort components, communication components, audio components.
B. Test conditions: high temperature storage, high temperature working life, temperature cycle, temperature shock, humidity resistance.
LED Traffic Light Test
Light-emitting Diode, referred to as LED, is the abbreviation of the English name Light Emitting Diode, through the combination of electrons and holes to release energy light, can efficiently convert electrical energy into light energy, has a wide range of uses in modern society, such as lighting, flat panel display and medical devices. With the continuous progress of technology, this electronic component from the early can only emit low-light red light to develop other monochromatic light, has been widely used in visible light, infrared and ultraviolet light, is widely used in indicators and display boards, and then extended to traffic lights. It is known as a new light source in the 21st century, with high efficiency, long life, material is not easily affected by the environment and relatively stable, with the advantages of traditional light sources can not be comparable.
The traffic on the zebra crossing is heavy every day, as the guide of the traffic rules - the traffic light is also working hard every day, because it is placed outdoors all year round, so it must accept the strict reliability test before it can work. The test conditions include: Voltage electric, failure protection, electromagnetic noise, dust and waterproof, high temperature test, vibration test, salt spray test, insulation voltage, insulation resistance test...
Note: Before other tests, LED traffic lights need to undergo dry heat tests before other tests can be carried out.
Lamp surface test: dry heat test: 60℃/24 hours/applied voltage
Failure judgment: no deformation, loosening, falling off
Temperature resistance test: 70℃(16 hours)→-15℃(16 hours)→R.T., RAMP:≦1℃/min, 2cycle, power supply
Temperature and humidity test: 40℃→RAMP:≦1℃/min→40℃/95%(24 hours), power on
Continuous switching action: 40℃/60~80%, ON(1sec)←→OFF(1sec), 10000 times
Voltage electric: 80 ~ 135V(AC), 170 ~ 270V(AC)
Failure judgment: Light intensity drift ≦20%(110V, 220V light intensity as the benchmark)
Waterproof and dustproof meet IP54 class requirements
Insulation resistance test:
Insulation resistance: 500V
Failure determination: not less than 2MΩ
Insulation withstand voltage test: 1000V/60Hz/1min(after insulation resistance test)
Light chamber test:
High temperature test: 130℃/1 hour
Failure judgment: no deformation, loosening, falling off, cracking... Etc.
Vibration test: XYZ three-way, each 12min for 36min, 10 ~ 35 ~ 10Hz sine wave, each cycle for 3min, total vibration of 2mm
Failure judgment: no deformation, loosening, falling off, cracking, and the LED light surface can be normally lit and operated
Wind tunnel test: Wind speed 16 (51.5-56.4m /s), forward (0 degrees) and side (45 degrees), each blowing for 2 hours
Failure judgment: no deformation, loosening, falling off, cracking
Salt spray test: 96 hours
Failure determination: less than 8 embroider points on the area of 10,000mm^2, LED signal light surface insulation resistance >2MΩ, voltage 1000V/1min, no abnormality
Recommended model 1: high temperature and high humidity test chamber
High temperature and high humidity test chamber is suitable for electrical, electronic, instruments and other products, parts and materials in high and low temperature alternating wet and hot environment storage, transportation, use adaptability test; It is a reliability test equipment for all kinds of electronic, electrical, electrical, plastic and other raw materials and devices to carry out cold resistance, heat resistance, wet resistance, dry resistance test and quality control engineering; Especially suitable for fiber, LCD, crystal, inductance, PCB, battery, computer, mobile phone and other products of high temperature resistance, low temperature resistance, moisture resistance cycle test.
Recommended model 2: vibration of the comprehensive chamber
Vibration of the comprehensive chamber combined with temperature, humidity, vibration function in one, suitable for aerospace products, information electronic instruments, materials, electrical, electronic products, all kinds of electronic components in a comprehensive harsh environment to test their performance indicators. Vibration of the comprehensive chamber mainly for aerospace, aviation, petroleum, chemical, electronics, communications and other scientific research and production units to provide temperature and humidity change environment, at the same time in the test chamber will be electric vibration stress according to the specified period of the test on the test, for the user of the whole machine (or components), electrical appliances, instruments, materials for temperature and humidity, vibration comprehensive stress screening test. In order to assess the adaptability of the test product or to evaluate the behavior of the test product. Compared with the effect of a single factor, it can more truly reflect the adaptability of electrical and electronic products to temperature, humidity and vibration complex environment changes in transportation and actual use, and expose product defects, which is an essential and important test means for the whole process of new product development, prototype test and product qualification test.
Recommended model 3: salt spray test chamber
The salt spray test chamber is suitable for all kinds of communication electronic products, electronic appliances, hardware parts to do neutral salt spray test (NSS) and corrosion test (AASS, CASS), omplied with CNS, ASTM, JIS, ISO and other standards. The salt spray test is to test the corrosion resistance of the products on the surface of various materials after anti-corrosion treatment such as coating, electroplating, anodic treatment and anti-rust oil.
Recommended model 4: waterproof and dustproof test chamber
Waterproof and dustproof test chamber is suitable for outdoor terminals such as metering automation terminals and distribution network automation terminals to carry out rain and dust tests to ensure that the tested products can withstand the impact of harsh environmental changes, so that the products can operate safely and reliably, and are suitable for external lighting and signal devices and automotive lamp shell protection. It can provide realistic simulation of various environments such as water, spray and dust tests that electronic products and their components may be subjected to during transportation and use. In order to detect the waterproof and dustproof performance of various products.
Inverter- Reliability Test
Inverter- reliability test also known as voltage converter, its function is to convert DC low voltage into AC high voltage, some electronic equipment must be driven by AC power, but we provide is DC power, at this time you must use the Inverter, direct current into alternating current to drive the electronic parts. Inverter- reliability test also known as voltage converter, its function is to convert DC low voltage into AC high voltage, some electronic equipment must be driven by AC power, but we provide is DC power, at this time you must use the Inverter, direct current into alternating current to drive the electronic parts.
Relevant test conditions:
Item
temperature
time
other
Initial test at normal temperature
25 ℃
TIME≥2 hours
-
Low temperature initial test
0 ℃ or -5 °C
TIME≥2 hours
-
High temperature initial test
60℃
TIME≥2 hours
-
High temperature and high humidity test
40℃/95%RH
240 hours
-
High temperature storage test
70℃
TIME≥96 hours or 240 hours
-
Low temperature storage test -1
-20°C
TIME≥96 hours
-
Low temperature storage test -2
-40℃
240 hours
-
High temperature and high humidity storage test
40℃/90%RH
TIME≥96 hours
-
Temperature cycle test
-20℃~ 70℃
5 cycle
Room temperature ↓-20 ℃(4 hours)↓ Room temperature (90%RH.4 hours)↓70°C(4 hours)↓ Room temperature (4 hours)
High temperature load test
55 ℃
equivalent load, 1,000 hours
-
Life test
40°C
MTBF≥40000 hours
-
on/off test (power cycle)
-
-
1min:on, 1min:off, 5,000 cycles using equivalent load
Vibration test
-
-
Acceleration 3q, frequency 10~55HZ, X, Y, Z three directions 10 minutes each, a total of 30 minutes
Impact test
-
-
Acceleration of 80g, 10 ms each time, Three times in X, Y, Z directions
Note 1: The tested module should be placed at normal (15~35° C,45~65%RH) for one hour before testing
Applicable equipment:
1. High and low temperature test chamber
2. High temperature and high humidity test chamber
3. Rapid temperature cycle test chamber
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