What is Environmental Testing?
The electronic devices and industrial products we rely on every day are affected by the environment in many ways, including temperature, humidity, pressure, light, electromagnetic waves and vibration. Environmental testing analyzes and evaluates the impact of these environmental factors on the product to determine its durability and reliability.
Guangdong Lab Companion LTD., has 10 million yuan registered capital and 3 R & D manufacturing plants in Dongguan, Kunshan and Chongqing. Lab Companion has been specialized in high and low temperature test equipment technology for 19 years, operating according to ISO9001, ISO14001, ISO 45001, ISO27001 four systems, setting sales and maintenance service centers in Shanghai, Wuhan, Chengdu, Chongqing, Xi 'an and Hong Kong. We work closely with International Organization of Leg al Metrology, Chinese Academy of Sciences, State Grid, China Southern Power Grid, Tsinghua University, Peking University, Hong Kong University of Science and Technology and other research institutions.
Main products of Lab Companion includes high and low temperature test chamber, constant temperature and humidity test chamber, rapid temperature cycling test chamber, thermal shock test chamber, high and low temperature and low pressure test chamber, vibration of the comprehensive chamber, industrial oven, vacuum oven, nitrogen oven, etc, providing high quality experimental equipment for universities, research institutes, medical health, inspection and quarantine, environmental monitoring, food and drugs, automobile manufacturing, petrochemical, rubber and plastic products, IC semiconductor, IT manufacturing and other fields.
High Temperature Aging Cabinet
High temperature aging cabinet is a type of aging equipment used to remove early failure of non-conforming product parts.
Use of temperature aging cabinet, aging oven:
This test equipment is a test equipment for aviation, automobile, home appliances, scientific research and other fields, which is used to test and determine the parameters and performance of electrical, electronic and other products and materials after temperature environment changes in high temperature, low temperature, alternating between temperature and humidity or constant temperature and humidity.
The chamber of the test equipment is sprayed with steel plate after treatment, and the spray color is optional, generally beige. SUS304 mirror stainless steel is used in the inner room, with a large window tempered glass, real-time observation of internal aging products.
Features of temperature aging cabinet, aging oven:
1. PLC processing industry touch screen programming combination control, balanced temperature control system: aging specimen room temperature rise start the ventilation fan, balance the sample heat, aging cabinet is divided into product area and load area
2. PID+SSR temperature control system: according to the temperature change in the specimen box, the heat of the heating tube is automatically adjusted to achieve the temperature balance, so that the heating heat of the system is equal to its heat loss and achieve the temperature balance control, so it can run stably for a long time; The fluctuation of temperature control is less than ±0.5℃
3. The air transport system is composed of three-phase asynchronous electronic multi-wing wind wheel and wind drum. The wind pressure is large, the wind speed is uniform, and the uniformity of each temperature point is met
4. High precision PT100 platinum resistance for temperature acquisition, high accuracy for temperature acquisition
5. Load control, the load control system provides ON/OFF control and timing control two functional options to meet the different test requirements of the product
(1)ON/OFF function introduction: The switch time, stop time, and cycle times can be set, the test product can be switched according to the setting requirements of the system, the stop cycle control, the aging cycle number reaches the set value, the system will automatically sound and light prompt
(2) Timing control function: the system can set the running time of the test product. When the load starts, the product power supply starts timing. When the actual timing time reaches the time set by the system, the power supply to the product is stopped
6. System operation safety and stability: The use of PLC industrial touch screen control system, stable operation, strong anti-interference, convenient program change, simple line. Perfect alarm protection device (see protection mode), real-time monitoring of the operating status of the system, with the function of automatic maintenance of temperature data during operation, in order to query the temperature historical data when the product is aging, the data can be copied to the computer through the USB interface for analysis (format is EXCEL), with historical data curve display function, It intuitively reflects the temperature change in the product area during the product test, and its curve can be copied to the computer in BMP format through the USB interface, so as to facilitate the operator to make the test product report. The system has the function of fault query, the system will automatically record the alarm situation, when the equipment fails, the software will automatically pop up the alarm screen to remind the cause of the fault and its solution; Stop the power supply to the test product to ensure the safety of the test product and the equipment itself, and record the fault situation and occurrence time for future maintenance.
Semiconductor Chip-Car Gauge Chip
A new energy vehicle is divided into several systems, MCU belongs to the body control and vehicle system, is one of the most important systems.
MCU chips are divided into 5 levels: consumer, industrial, vehicle gauge, QJ, GJ. Among them, the car gauge chip is the current vane product. So what does the car gauge chip mean? From the name, it can be seen that the car gauge chip is the chip used in the car. Different from ordinary consumer and industrial chips, the reliability and stability of the car gauge chip is extremely important, so as to ensure the safety of the car at work.
The certification standard of the car gauge level chip is AEC-Q100, which contains four temperature levels, the smaller the number, the higher the level, the higher the requirements for the chip.
It is precisely because the requirements of the car gauge chip are so high, it is necessary to carry out a strict Burn In test before the factory, BI test requires the use of professional BI oven, our BI oven can meet the BI test of today's car gauge chip.
Connect the EMS system, so that each batch of baked chips can be traced at any time. High temperature and low temperature vacuum anaerobic environment, real-time monitoring of baking curve to ensure baking safety and effect.
Product Characteristics of Vacuum Oven
The vacuum oven can obtain a higher drying rate at a lower temperature, and the heat utilization is full, which is mainly suitable for the drying of heat-sensitive materials and materials containing capacitors and solvents to be recovered. It can be treated before drying, and no debris can be mixed in the drying process. The dryer is a static vacuum dryer, so the formation of dry materials will not be damaged. There are many eating methods: steam, hot water, thermal oil and electric heating.
Vacuum ovens are designed for drying heat-sensitive, easily decomposed and easily oxidized substances, and can be filled with inert gases, especially for some complex items.
The product has the following features:
1, chamber structure: chamber adopts integral structure;
2, shell material: high-quality cold-rolled steel electrostatic spray; Inner wall material: stainless steel plate;
3, insulation material: ultrafine glass fiber;
4, the door seal: environmental protection silicone rubber strip. The closure and tightness of the box can be adjusted, and the silicone rubber door sealing ring is formed as a whole to ensure a high vacuum inside the box.
5, the studio is made of stainless steel plate (or wire drawing plate) to ensure that the product is durable.
6, storage, heating, testing and drying are carried out in an environment without oxygen or full of inert gases, so there is no oxidation.
7, the shortest heating time, compared with the traditional drying oven heating time reduced by more than 50%. Because the vacuum oven is provided with heat energy by electricity, and the wet items are conductive, it is advisable to be careful not to have leakage in use, so the general oven should be grounded to ensure safety. If there is no ground wire, it is necessary to confirm that there is no leakage of electricity in the oven; If there is no leakage, it can be used with care, and if there is still leakage, it should be stopped immediately.
Vacuum oven is designed for drying heat-sensitive, easily decomposed and easily oxidized substances, can be filled with inert gas (optional), especially some complex components of the articles can also be fast drying, suitable for industrial and mining enterprises, medical schools, scientific research units in vacuum conditions for drying heat treatment.
Precision Oven Manual
Precision ovens are suitable for semiconductor devices in the electronic industry, curing and aging of electronic components, high-temperature precision testing of plastic and rubber, molding processes for telephone handle wires, as well as experimental or workshop production lines in higher education research institutions and industrial and mining enterprises that require high product temperatures.
This instrument is equipped with a two-level temperature control system, dual protection, automatic cut-off for overheating, safe and reliable. The column alarm device has a temperature rise and constant temperature light display. When using this instrument in large quantities in the production workshop, which instrument has reached the constant temperature requirement and which one is still in the heating state can be clearly seen.
The instrument liner is made of high-quality mirror stainless steel, the outer shell is sprayed with plastic, and a safety door lock is installed. The front door adopts a high-temperature resistant glass observation window, which can observe the condition of the test piece inside the box at any time.
Dear customer:
Our company has products such as rapid temperature change test chambers, UV accelerated weather resistance testing machines, and temperature and humidity control chambers. You can call our service hotline through our website to learn more about our products. Our pursuit is endless, and we welcome new and old customers to choose their favorite products with confidence. We will be dedicated to serving you!
Comparison of Natural Convection Test Chamber, Constant Temperature and Humidity Test Chamber and High Temperature Oven
Instructions:
Home entertainment audio-visual equipment and automotive electronics are one of the key products of many manufacturers, and the product in the development process must simulate the adaptability of the product to temperature and electronic characteristics at different temperatures. However, when using a general oven or thermal and humidity chamber to simulate the temperature environment, either the oven or thermal and humidity chamber has a test area equipped with a circulating fan, so there will be wind speed problems in the test area.
During the test, the temperature uniformity is balanced by rotating the circulating fan. Although the temperature uniformity of the test area can be achieved through the wind circulation, the heat of the product to be tested will also be taken away by the circulating air, which will be significantly inconsistent with the actual product in the wind-free use environment (such as the living room, indoor).
Because of the relationship of wind circulation, the temperature difference of the product to be tested will be nearly 10℃. In order to simulate the actual use of environmental conditions, many people will misunderstand that only the test chamber can produce temperature (such as: oven, constant temperature humidity chamber) can carry out natural convection test. In fact, this is not the case. In the specification, there are special requirements for wind speed, and a test environment without wind speed is required. Through the natural convection test equipment and software, the temperature environment without passing through the fan (natural convection) is generated, and the test integration test is performed for the temperature detection of the product under test. This solution can be used for home related electronics or real-world ambient temperature testing in confined Spaces (e.g., large LCD TV, car cockpits, automotive electronics, laptops, desktops, game consoles, stereos, etc.).
Unforced air circulation test specification :IEC-68-2-2, GB2423.2, GB2423.2-89 3.31 The difference between the test environment with or without wind circulation and the test of products to be tested:
Instructions:
If the product to be tested is not energized, the product to be tested will not heat itself, its heat source only absorbs the air heat in the test furnace, and if the product to be tested is energized and heated, the wind circulation in the test furnace will take away the heat of the product to be tested. Every 1 meter increase in wind speed, its heat will be reduced by about 10%. Suppose to simulate the temperature characteristics of electronic products in an indoor environment without air conditioning. If an oven or a constant temperature humidifier is used to simulate 35 °C, although the environment can be controlled within 35 °C through electric heating and compressor, the wind circulation of the oven and the thermal and humidify test chamber will take away the heat of the product to be tested. So that the actual temperature of the product to be tested is lower than the temperature under the real windless state. It is necessary to use a natural convection test chamber without wind speed to effectively simulate the actual windless environment (indoor, no starting car cockpit, instrument chassis, outdoor waterproof chamber... Such environment).
Comparison table of wind speed and IC product to be tested:
Description: When the ambient wind speed is faster, the IC surface temperature will also take away the IC surface heat due to the wind cycle, resulting in the faster the wind speed and the lower the temperature.
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