Service conditions for high, low temperature, and low pressure test chambers
One of the usage conditions for high, low temperature, and low pressure test chambers: environmental conditions
a、 Temperature: 15 ℃~35 ℃;
b、 Relative humidity: not exceeding 85%;
c、 Atmospheric pressure: 80kPa~106kPa
d、 There is no strong vibration or corrosive gas in the surrounding area;
e、 No direct sunlight exposure or direct radiation from other cold or heat sources;
f、 There is no strong airflow around, and when the surrounding air needs to be forced to flow, the airflow should not be directly blown onto the box;
g、 The influence of magnetic field on the control circuit of the interference free test box in the surrounding area;
h、 There is no high concentration of dust or corrosive substances in the surrounding area.
Condition 2 for the use of high, low temperature, and low pressure test chambers: Power supply conditions
a、 AC voltage: 220V ± 22V or 380V ± 38V;
b、 Frequency: 50HZ ± 0.5HZ
Condition Three for the Use of High, Low Temperature, and Low Pressure Test Chambers: Water Supply Conditions
It is advisable to use tap water or circulating water that meets the following conditions:
a、 Water temperature: not higher than 30 ℃;
b、 Water pressure: 0.1MPa~0.3MPa;
c、 Water quality: meets industrial water standards.
Condition 4 for the use of high, low temperature, and low pressure test chambers: Test load conditions
The load of the test chamber should meet the following conditions every week:
a、 The total mass of the load shall not exceed 80KG per cubic meter within the working chamber volume
b、 The total volume of the load shall not exceed 5/1 of the working chamber volume
c、 On any cross-section perpendicular to the prevailing wind direction, the sum of the load areas should not exceed 3/1 of the cross-sectional area of the working chamber at that location, and the load should not obstruct the flow of airflow when placed.
Dear customer:
Our company has products such as rapid temperature change test chambers, UV accelerated weather resistance testing machines, and temperature and humidity control chambers. You can call our service hotline through our website to learn more about our products. Our pursuit is endless, and we welcome new and old customers to choose their favorite products with confidence. We will be dedicated to serving you!
Precision Oven Manual
Precision ovens are suitable for semiconductor devices in the electronic industry, curing and aging of electronic components, high-temperature precision testing of plastic and rubber, molding processes for telephone handle wires, as well as experimental or workshop production lines in higher education research institutions and industrial and mining enterprises that require high product temperatures.
This instrument is equipped with a two-level temperature control system, dual protection, automatic cut-off for overheating, safe and reliable. The column alarm device has a temperature rise and constant temperature light display. When using this instrument in large quantities in the production workshop, which instrument has reached the constant temperature requirement and which one is still in the heating state can be clearly seen.
The instrument liner is made of high-quality mirror stainless steel, the outer shell is sprayed with plastic, and a safety door lock is installed. The front door adopts a high-temperature resistant glass observation window, which can observe the condition of the test piece inside the box at any time.
Dear customer:
Our company has products such as rapid temperature change test chambers, UV accelerated weather resistance testing machines, and temperature and humidity control chambers. You can call our service hotline through our website to learn more about our products. Our pursuit is endless, and we welcome new and old customers to choose their favorite products with confidence. We will be dedicated to serving you!
A Brief Analysis of the Five Characteristics of Walk in Laboratories
The walk-in laboratory has been upgraded on the basis of the original walk-in laboratory, with the characteristics of large testing space and operators being able to operate the test products in the laboratory, providing conditions for temperature and humidity environment testing for industrial manufacturers' batch or large parts, semi-finished products, and finished products. Adopting advanced Chinese LCD display screen touch screen, various complex program settings can be carried out. The program settings adopt dialogue mode, and the operation is simple and fast. It can achieve automatic operation of the refrigeration machine, maximizing automation, and can be equipped with LAN communication interfaces for users to remotely process and centrally control. It can record temperature and temperature parameters for 90 days, and is equipped with a paperless recorder.
5 characteristics of walk-in laboratory
1. Having an extremely wide temperature and humidity control range, it can meet various needs of users. By adopting a unique balanced temperature and humidity control method, a safe and precise temperature and humidity environment can be achieved. Having stable and balanced heating and humidification performance, it can achieve high-precision and highly stable temperature and humidity control.
2. Equipped with high-precision intelligent temperature regulators, temperature and humidity are displayed using LED digital display. Optional temperature and humidity recorder.
3. The refrigeration circuit is automatically selected, and the automatic control device has the performance of automatically selecting and operating the refrigeration circuit according to the set value of temperature, achieving direct start of the refrigeration machine and direct cooling under high temperature conditions.
4. The inner door is equipped with a large observation window, which facilitates the observation of the experimental status of the test samples.
5. Equipped with advanced safety and protection devices - residual current circuit breaker, over temperature protector, phase loss protector, and water cut-off protector.
Dear customer:
Our company has products such as rapid temperature change test chambers, UV accelerated weather resistance testing machines, and temperature and humidity control chambers. You can call our service hotline through our website to learn more about our products. Our pursuit is endless, and we welcome new and old customers to choose their favorite products with confidence. We will be dedicated to serving you!
User selection environment test box must read
1、 Equipment selection criteria
There is currently no exact number of natural environmental factors and induced environmental factors that exist on the surface of the Earth and in the atmosphere, among which there are no less than a dozen factors that have a significant impact on the use and lifespan of engineering products (equipment). Engineers engaged in the study of environmental conditions for engineering products have compiled and summarized the environmental conditions that exist in nature and are induced by human activities into a series of testing standards and specifications to guide the environmental and reliability testing of engineering products. For example, GJB150- the National Military Standard of the People's Republic of China for Environmental Testing of Military Equipment, and GB2423- the National Standard of the People's Republic of China for Environmental Testing of Electrical and Electronic Products, which guides environmental testing of electrical and electronic products. Therefore, the main basis for selecting environmental and reliability testing equipment is the testing specifications and standards of engineering products.
Secondly, in order to standardize the tolerance of environmental testing conditions in experimental equipment and ensure the control accuracy of environmental parameters, national technical supervision agencies and various industrial departments have also formulated a series of calibration regulations for environmental testing equipment and detection instruments. Such as the national standard GB5170 of the People's Republic of China "Basic Parameter Calibration Method for Environmental Testing Equipment of Electrical and Electronic Products", and JJG190-89 "Trial Calibration Regulations for Electric Vibration Test Stand System" issued and implemented by the State Administration of Technical Supervision. These verification regulations are also an important basis for selecting environmental and reliability testing equipment. Testing equipment that does not meet the requirements of these verification regulations is not allowed to be put into use.
2、 Basic principles for equipment selection
The selection of environmental and reliability testing equipment should follow the following five basic principles:
1. Reproducibility of environmental conditions
It is impossible to fully and accurately reproduce the environmental conditions that exist in nature in the laboratory. However, within a certain tolerance range, people can accurately and approximately simulate the external environmental conditions that engineering products undergo during use, storage, transportation, and other processes. This passage can be summarized in engineering language as follows: "The environmental conditions (including platform environment) created by the testing equipment around the tested product should meet the requirements of the environmental conditions and their tolerances specified in the product testing specifications. The temperature box used for military product testing should not only meet the requirements of the national military standards GJB150.3-86 and GJB150.4-86 for different uniformity and temperature control accuracy. Only in this way can the reproducibility of environmental conditions be ensured in environmental testing.
2. Repeatability of environmental conditions
An environmental testing equipment may be used for multiple tests of the same type of product, and a tested engineering product may also be tested in different environmental testing equipment. In order to ensure the comparability of test results obtained for the same product under the same environmental testing conditions specified in the testing specifications, it is necessary to require the environmental conditions provided by the environmental testing equipment to be reproducible. This means that the stress levels (such as thermal stress, vibration stress, electrical stress, etc.) applied by environmental testing equipment to the tested product are consistent with the requirements of the same testing specification.
The repeatability of environmental conditions provided by environmental testing equipment is guaranteed by the national metrological verification department after passing the verification according to the verification regulations formulated by the national technical supervision agency. Therefore, it is necessary to require environmental testing equipment to meet the requirements of various technical indicators and accuracy indicators in the calibration regulations, and to not exceed the time limit specified in the calibration cycle in terms of usage time. If a very common electric vibration table is used, in addition to meeting technical indicators such as excitation force, frequency range, and load capacity, it must also meet the requirements of precision indicators such as lateral vibration ratio, table acceleration uniformity, and harmonic distortion specified in the calibration regulations. Moreover, the service life after each calibration is two years, and after two years, it must be re calibrated and qualified before being put into use.
3. Measurability of environmental condition parameters
The environmental conditions provided by any environmental testing equipment must be observable and controllable. This is not only to limit the environmental parameters within a certain tolerance range and ensure the reproducibility and repeatability of the test conditions, but also necessary for the safety of product testing, in order to prevent damage to the tested product caused by uncontrolled environmental conditions and unnecessary losses. At present, various experimental standards generally require that the accuracy of parameter testing should not be less than one-third of the allowable error under experimental conditions.
4. Exclusion of environmental testing conditions
Every time an environmental or reliability test is conducted, there are strict regulations on the category, magnitude, and tolerance of environmental factors, and non test required environmental factors are excluded from penetrating into it, in order to provide a definite basis for judging and analyzing product failure and fault modes during or after the test. Therefore, it is required that environmental testing equipment not only provide the specified environmental conditions, but also not allow any other environmental stress interference to be added to the tested product. As defined in the verification regulations for electric vibration tables, the table leakage magnetic flux, acceleration signal-to-noise ratio, and total root mean square value ratio of in band and out of band acceleration. The accuracy indicators such as random signal verification and harmonic distortion are all established as verification items to ensure the uniqueness of environmental testing conditions.
5. Safety and reliability of experimental equipment
Environmental testing, especially reliability testing, has a long testing cycle and sometimes targets high-value military products. During the testing process, testing personnel often need to operate, inspect or test around the site. Therefore, it is required that environmental testing equipment must have the characteristics of safe operation, convenient operation, reliable use, and long working life to ensure the normal progress of the testing itself. The various protection, alarm measures, and safety interlock devices of the testing equipment should be complete and reliable to ensure the safety and reliability of the testing personnel, the tested products, and the testing equipment itself.
3、 Selection of Temperature and Humidity Chamber
1. Selection of Capacity
When placing the test product (components, assemblies, parts or whole machine) into a climate chamber for testing, in order to ensure that the atmosphere around the test product can meet the environmental testing conditions specified in the test specifications, the working dimensions of the climate chamber and the overall dimensions of the test product should follow the following regulations:
a) The volume of the tested product (W × D × H) shall not exceed (20-35)% of the effective working space of the test chamber (20% is recommended). For products that generate heat during testing, it is recommended to use no more than 10%.
b) The ratio of the windward cross-sectional area of the tested product to the total area of the test chamber on that section shall not exceed (35-50)% (35% is recommended).
c) The distance between the outer surface of the tested product and the wall of the test chamber should be kept at least 100-150mm (recommended 150mm).
The above three provisions are actually interdependent and unified. Taking a 1 cubic meter cube box as an example, an area ratio of 1: (0.35-0.5) is equivalent to a volume ratio of 1: (0.207-0.354). A distance of 100-150mm from the box wall is equivalent to a volume ratio of 1: (0.343-0.512).
In summary, the working chamber volume of the climate environment test chamber should be at least 3-5 times the external volume of the tested product. The reasons for making such regulations are as follows:
After the test piece is placed in the box, it occupies the smooth channel, and narrowing the channel will lead to an increase in airflow velocity. Accelerate the heat exchange between the airflow and the test piece. This is inconsistent with the reproduction of environmental conditions, as relevant standards stipulate that the air flow velocity around the test specimen in the test chamber should not exceed 1.7m/s for temperature environmental tests, in order to prevent the test specimen and the surrounding atmosphere from generating heat conduction that is not in line with reality. When unloaded, the average wind speed inside the test chamber is 0.6-0.8m/s, not exceeding 1m/s. When the space and area ratio specified in points a) and b) are met, the wind speed in the flow field may increase by (50-100)%, with an average maximum wind speed of (1-1.7) m/s. Meet the requirements specified in the standards. If the volume or windward cross-sectional area of the test piece is increased without restrictions during the experiment, the actual airflow speed during the test will exceed the maximum wind speed specified in the test standard, and the validity of the test results will be questioned.
The accuracy indicators of environmental parameters in the working chamber of the climate chamber, such as temperature, humidity, salt spray settling rate, etc., are all measured under no-load conditions. Once the test piece is placed, it will have an impact on the uniformity of the environmental parameters in the working chamber of the test chamber. The larger the space occupied by the test piece, the more severe this impact will be. Experimental data shows that the temperature difference between the windward and leeward sides in the flow field can reach 3-8 ℃, and in severe cases, it can be as high as 10 ℃ or more. Therefore, it is necessary to meet the requirements of a] and b] as much as possible to ensure the uniformity of environmental parameters around the tested product.
According to the principle of heat conduction, the temperature of the airflow near the box wall is usually 2-3 ℃ different from the temperature at the center of the flow field, and may even reach 5 ℃ at the upper and lower limits of high and low temperatures. The temperature of the box wall differs from the temperature of the flow field near the box wall by 2-3 ℃ (depending on the structure and material of the box wall). The greater the difference between the test temperature and the external atmospheric environment, the greater the temperature difference. Therefore, the space within a distance of 100-150mm from the box wall is unusable.
2. Selection of temperature range
At present, the range of temperature test chambers abroad is generally -73 to+177 ℃, or -70 to+180 ℃. Most domestic manufacturers generally operate at -80 to+130 ℃, -60 to+130 ℃, -40 to+130 ℃, and there are also high temperatures up to 150 ℃. These temperature ranges can usually meet the temperature testing needs of the vast majority of military and civilian products in China. Unless there are special requirements, such as products installed near heat sources such as engines, the upper temperature limit should not be blindly increased. Because the higher the upper limit temperature, the greater the temperature difference between the inside and outside of the box, and the poorer the uniformity of the flow field inside the box. The smaller the available studio size. On the other hand, the higher the upper limit temperature value, the higher the heat resistance requirements for insulation materials (such as glass wool) in the interlayer of the box wall. The higher the requirement for the sealing of the box, the higher the production cost of the box.
3. Selection of humidity range
The humidity indicators given by domestic and foreign environmental test chambers are mostly 20-98% RH or 30-98% RH. If the humid heat test chamber does not have a dehumidification system, the humidity range is 60-98%. This type of test chamber can only perform high humidity tests, but its price is much lower. It is worth noting that the corresponding temperature range or minimum dew point temperature should be indicated after the humidity index. Because relative humidity is directly related to temperature, for the same absolute humidity, the higher the temperature, the lower the relative humidity. For example, if the absolute humidity is 5g/Kg (referring to 5g of water vapor in 1kg of dry air), when the temperature is 29 ℃, the relative humidity is 20% RH, and when the temperature is 6 ℃, the relative humidity is 90% RH. When the temperature drops below 4 ℃ and the relative humidity exceeds 100%, condensation will occur inside the box.
To achieve high temperature and high humidity, simply spray steam or atomized water droplets into the air of the box for humidification. Low temperature and humidity are relatively difficult to control because the absolute humidity at this time is very low, sometimes much lower than the absolute humidity in the atmosphere. It is necessary to dehumidify the air flowing inside the box to make it dry. At present, the vast majority of temperature and humidity chambers both domestically and internationally adopt the principle of refrigeration and dehumidification, which involves adding a set of refrigeration light pipes to the air conditioning room of the chamber. When humid air passes through a cold pipe, its relative humidity will reach 100% RH, as the air saturates and condenses on the light pipe, making the air drier. This dehumidification method theoretically can reach dew point temperatures below zero degrees, but when the surface temperature of the cold spot reaches 0 ℃, the water droplets condensed on the surface of the light pipe will freeze, affecting the heat exchange on the surface of the light pipe and reducing the dehumidification capacity. Also, because the box cannot be completely sealed, humid air from the atmosphere will seep into the box, causing the dew point temperature to rise. On the other hand, the moist air flowing between the light tubes only reaches saturation at the moment of contact with the light tubes (cold spots) and releases water vapor, so this dehumidification method is difficult to keep the dew point temperature inside the box below 0 ℃. The actual minimum dew point temperature achieved is 5-7 ℃. A dew point temperature of 5 ℃ is equivalent to an absolute moisture content of 0.0055g/Kg, corresponding to a relative humidity of 20% RH at a temperature of 30 ℃. If a temperature of 20 ℃ and a relative humidity of 20% RH are required, with a dew point temperature of -3 ℃, it is difficult to use refrigeration for dehumidification, and an air drying system must be selected to achieve it.
4. Selection of control mode
There are two types of temperature and humidity test chambers: constant test chamber and alternating test chamber.
The ordinary high and low temperature test chamber generally refers to a constant high and low temperature test chamber, which is controlled by setting a target temperature and has the ability to automatically maintain a constant temperature to the target temperature point. The control method of the constant temperature and humidity test chamber is also similar, setting a target temperature and humidity point, and the test chamber has the ability to automatically maintain a constant temperature to the target temperature and humidity point. The high and low temperature alternating test chamber has one or more programs for setting high and low temperature changes and cycles. The test chamber has the ability to complete the test process according to the preset curve, and can accurately control the heating and cooling rates within the maximum heating and cooling rate capability range, that is, the heating and cooling rates can be controlled according to the slope of the set curve. Similarly, the high and low temperature alternating humidity test chamber also has preset temperature and humidity curves, and the ability to control them according to the preset. Of course, alternating test chambers have the function of constant test chambers, but the manufacturing cost of alternating test chambers is relatively high because they need to be equipped with curve automatic recording devices, program controllers, and solve problems such as turning on the refrigeration machine when the temperature in the working room is high. Therefore, the price of alternating test chambers is generally more than 20% higher than that of constant test chambers. Therefore, we should take the need for experimental methods as the starting point and choose a constant test chamber or an alternating test chamber.
5. Selection of variable temperature rate
Ordinary high and low temperature test chambers do not have a cooling rate indicator, and the time from the ambient temperature to the nominal lowest temperature is generally 90-120 minutes. The high and low temperature alternating test chamber, as well as the high and low temperature alternating wet heat test chamber, both have temperature change speed requirements. The temperature change speed is generally required to be 1 ℃/min, and the speed can be adjusted within this speed range. The rapid temperature change test chamber has a fast temperature change rate, with heating and cooling rates ranging from 3 ℃/min to 15 ℃/min. In certain temperature ranges, the heating and cooling rates can even reach over 30 ℃/min.
The temperature range of various specifications and speeds of rapid temperature change test chambers is generally the same, that is, -60 to+130 ℃. However, the temperature range for assessing the cooling rate is not the same. According to different test requirements, the temperature range of rapid temperature change test chambers is -55 to+80 ℃, while others are -40 to+80 ℃.
There are two methods for determining the temperature change rate of the rapid temperature change test chamber: one is the average temperature rise and fall rate throughout the entire process, and the other is the linear temperature rise and fall rate (actually the average speed every 5 minutes). The average speed throughout the entire process refers to the ratio of the difference between the highest and lowest temperatures within the temperature range of the test chamber to the time. At present, the technical parameters of temperature change rate provided by various environmental testing equipment manufacturers abroad refer to the average rate throughout the entire process. The linear temperature rise and fall rate refers to the guaranteed temperature change rate within any 5-minute time period. In fact, for the rapid temperature change test chamber, the most difficult and critical stage to ensure the linear temperature rise and fall speed is the cooling rate that the test chamber can achieve during the last 5 minutes of the cooling period. From a certain perspective, the linear heating and cooling speed (average speed every 5 minutes) is more scientific. Therefore, it is best for the experimental equipment to have two parameters: the average temperature rise and fall speed throughout the entire process and the linear temperature rise and fall speed (average speed every 5 minutes). Generally speaking, the linear heating and cooling speed (average speed every 5 minutes) is half of the average heating and cooling speed throughout the entire process.
6. Wind speed
According to relevant standards, the wind speed inside the temperature and humidity chamber during environmental testing should be less than 1.7m/s. For the test itself, the lower the wind speed, the better. If the wind speed is too high, it will accelerate the heat exchange between the surface of the test piece and the airflow inside the chamber, which is not conducive to the authenticity of the test. But in order to ensure uniformity within the testing chamber, it is necessary to have circulating air inside the testing chamber. However, for rapid temperature change test chambers and comprehensive environmental test chambers with multiple factors such as temperature, humidity, and vibration, in order to pursue the rate of temperature change, it is necessary to accelerate the flow velocity of the circulating airflow inside the chamber, usually at a speed of 2-3m/s. Therefore, the wind speed limit varies for different usage purposes.
7. Temperature fluctuation
Temperature fluctuation is a relatively easy parameter to implement, and most test chambers produced by environmental testing equipment manufacturers can actually control temperature fluctuations within a range of ± 0.3 ℃.
8. Uniformity of temperature field
In order to simulate the actual environmental conditions that products experience in nature more accurately, it is necessary to ensure that the surrounding area of the tested product is under the same temperature environment conditions during environmental testing. Therefore, it is necessary to limit the temperature gradient and temperature fluctuation inside the test chamber. In the General Principles of Environmental Test Methods for Military Equipment (GJB150.1-86) of the National Military Standard, it is clearly stipulated that "the temperature of the measurement system near the test sample should be within ± 2 ℃ of the test temperature, and its temperature should not exceed 1 ℃/m or the total maximum value should be 2.2 ℃ (when the test sample is not working).
9. Precision control of humidity
The humidity measurement in the environmental testing chamber mostly adopts the dry wet bulb method. The manufacturing standard GB10586 for environmental testing equipment requires that the relative humidity deviation should be within ± 23% RH. To meet the requirements of humidity control accuracy, the temperature control accuracy of the humidity test chamber is relatively high, and the temperature fluctuation is generally less than ± 0.2 ℃. Otherwise, it will be difficult to meet the requirements for humidity control accuracy.
10. Cooling method selection
If the test chamber is equipped with a refrigeration system, the refrigeration system needs to be cooled. There are two forms of test chambers: air-cooled and water-cooled.
Forced air cooling
Water-cooling
Working conditions
The equipment is easy to install, only need to power on.
The ambient temperature should be lower than 28℃. If the ambient temperature is higher than 28℃, it has a certain impact on the refrigeration effect (preferably with air conditioning), the circulating cooling water system should be configured.
Heat exchange effect
Poor (relative to the water-cooling mode)
Stable, good
Noise
Large (relative to the water-cooling mode)
Less
EC-85EXT, Superior constant temperature bath (800L)Specifications
Project
Type
Series
ＥＸＴ
Function
Temperature occurs in a way
Dry ball method
Temperature range
-70 ～ + 150 ℃
Temperature variation amplitude
Below the + 100℃
± 0.3 ℃
Above the + 101℃
± 0.5 ℃
Temperature distribution
Below the + 100℃
± 0. 7 ℃
Above the + 101℃
± 1.0 ℃
The temperature drops the time
＋125 ～－55 ℃
Within 36 minutes (10℃ / minute mean temperature change)
Temperature rise time
－55 ～＋125 ℃
Within 36 minutes (10℃ / minute mean temperature change)
The internal volume of the uterus was tested
800Ｌ
Test room inch method (width, depth and height)
1000mm × 800mm × 1000mm
Product inch method (width, depth and height)
1470mm × 2240mm × 2000mm
Make the material
External outfit
Test room control panel
machine room
Cold interductile steel plate is dark gray
Inside
Stainless steel plate (SUS304,2B polished)
Broken heat material
Test room
Hard synthetic resin
glass wool
door
Hard synthetic resin foam cotton, glass cotton
Project
Type
Series
ＥＸＴ
Cooling dehumidifying device
Cooling-down method
Mechanical section shrinkage and freezing mode and binary freezing mode
Cooling medium
Single segment side
R404A
Binary high temperature / low temperature side
R404A ／ R23
Cooling and dehumidifier
Multi-channel mixed heat sink type
The condenser
(water-cooled)
Calorifier
Form
Nickel-chromium heat-resistant alloy heater
Blower
Form
Stir fan
Controllerl
The temperature is set
-72.0 ～ +152.0 ℃
Time setting Fanny
0 ～ 999 Time 59 minutes (programmed type)0 ～ 20000 Time 59 minutes (value)
Set decomposition energy
Temperature 0.1 ℃ ，Time of 1 minute
Indicate accuracy
Temperature ± 0.8℃ (typ.), time ± 100 PPM
Vacation type
Value or program
Stage number
20-stage / 1 program
The number of procedures
The maximum number of incoming force (RAM) programs is 32 programs
The maximum number of internal ROM programs is 13 programs
Round-trip number
Maximum of 98 or unlimited
Number of round-trip repeats
Maximum 3 time
Displace the end
Pt 100Ω （ at 0 ℃ ），grade （ JIS C 1604-1997 ）
Control action
When splitting the PID action
Endovirus function
Early delivery function, standby function, setting value maintenance function, power outage protection function,
Power action selection function, maintenance function, transportation round-trip function,
Time delivery function, time signal output function, overrising and overcooling prevention function,
Abnormal representation function, external alarm output function, setting paradigm representation function,
Transport type selection function, the calculation time represents the function, the slot lamp lamp function
Project
Type
Series
ＥＸＴ
Control panel
Equipment machine
LCD operating panel (type contact panel),
Represents lamp (power, transport, abnormal), test power supply terminal, external alarm terminal,
Time signal output terminal, power cord connector
Protective device
Refrigerating cycle
Overload protection device, high blocking device
Calorifier
Temperature over-rise protection device, temperature fuse
Blower
Overload protection device
Control panel
Leakage breaker for power supply, fuse (heater,),
Fuse (for operating loop), temperature rise protection device (for testing),
Temperature rise overcooling prevention device (test material, in microcomputer)
Pay belongs to the product
Test material shed shed by * 8
Stainless steel shed (2), shed receiving (4)
Fuse
Operating loop Protection Fuses (2)
Operating specification
（1 ）
Else
Bolus (Cable hole: 1)
Equipment products
Adventitia
Hard borosilicate glass270mm× 190mm
１
Cable hole
Bore size 50mm
１
The trough inside the lamp
AC100V 15W White hot ball
１
Wheel
6
Horizontal adjustment
6
Electrovirus characteristics
Source ＊ 5.1
AC Three-phase 380V 50Hz
Maximum load current
60 A
Capacity of the leakage breaker for the power supply
80A
Sensory current 30mA
Power distribution thickness
60mm２
Rubber insulation hose
Coarseness of grounding wire
14mm２
Cooling water ＊ 5.3
Water yield
5000 L /h （When the cooling water inlet temperature is 32℃）
Water pressure
0.1 ～ 0.5MPa
Side pipe diameter of the device
PT1 1/4
Tubing
drain-pipe ＊ 5.4
PT1/2
Product weight
700kg
Large volume vertical temperature shock test chamber
By alternating the movement of the test specimen between the cold chamber and the hot chamber, the temperature shock test chamber can apply a very, very fast rate of temperature change to the test specimen, which can expose possible defects and also be used to define the service life of the test specimen.
The temperature shock test chamber of Lab Companion TS-2 model is mainly used for heavy loads. Due to its compact structure and small footprint, it is particularly recommended for use in production lines.
Lab Companion has a research institution specializing in the development of environmental testing equipment, with mature environmental testing research methods and laboratories. It has gathered a group of excellent talents and well-known experts in the industry, and a strong R&D team leads the development direction of domestic environmental testing technology. Currently, the company has independent intellectual property rights for environmental testing equipment, reliability testing equipment, high and low temperature test chambers, high and low temperature humidity test chambers, constant temperature and humidity test chambers, rapid temperature change test chambers, cold and hot impact test chambers, three comprehensive test chambers, high and low temperature and low pressure test chambers, solar radiation test chambers, industrial ovens, cold and hot impact test chambers, walk-in constant temperature and humidity test chambers, environmental stress screening test chambers, walk-in constant temperature and humidity test chambers, high and low temperature impact test chambers. Box, constant temperature and humidity testing machine, constant temperature and humidity testing box, solar radiation testing box, High and low temperature humidity test chamber, temperature and humidity control chamber, UV accelerated aging test machine, UV accelerated weather resistance test machine, walk-in test chamber, walk-in environmental test chamber, walk-in high and low temperature test chamber, temperature and humidity control test chamber, UV climate resistance test chamber, UV aging tester, high and low temperature low-pressure test chamber, rapid temperature cycling test chamber, walk-in constant temperature and humidity test chamber, walk-in high and low temperature humidity test chamber, precision oven, programmable constant temperature and humidity test chamber, programmable constant temperature and humidity test machine, xenon lamp aging test chamber, high and low temperature alternating humidity test chamber, constant temperature and humidity test chamber, as well as walk-in high and low temperature humidity test chamber and high wind speed rain test chamber and other climate and environmental testing equipment and customization The product is at the forefront domestically and at the international first-class level. Welcome new and old customers to contact us for inquiries. We will be dedicated to serving you!
Ac Solar Modules & Microinverters 1
The overall output power of the solar cell panel is greatly reduced, mainly because of some module damage (hail, wind pressure, wind vibration, snow pressure, lightning strike), local shadows, dirt, tilt Angle, orientation, different degrees of aging, small cracks... These problems will cause system configuration misalignment, resulting in reduced output efficiency defects, which are difficult to overcome traditional centralized inverters. Solar power generation cost ratio: module (40 ~ 50%), construction (20 ~ 30%), inverter (<10%), from the point of view of the cost proportion, the construction cost is as high as 1/3, if the inverter is directly installed on the module in production, the overall power generation cost can be greatly reduced.
In order to overcome such problems, in 2008 developed a microinverter (microinverter) applied to the solar module, that is, each DC solar module is equipped with a direct conversion of direct current (DC) to AC (AC) small inverter, it can be directly installed behind the module or fixed frame, Through the micro inverter tracking, each module can operate at more than 95% of the highest power point (system more than 99.5% of the time is normal operation), such an advantage is for each module to optimize the output power, so that the entire solar power system output power to obtain the highest, for the design architecture, Even if some modules are covered by shadows, heat, dust... In addition, its power transmission value is connected to AC power supply, do not need complex and professional series and parallel, direct parallel output, can also reduce the attenuation between power transmission, recent research shows that the module assembly micro-inverter can increase the energy collection by 20%, a single module provides standard AC frequency power supply, Each module has arc protection, which can reduce the probability of arc occurrence. It can be seen that the failure rate of the centralized inverter is high, it must be replaced often, and its life is only about half of the module, if we use the micro inverter its output power is lower, it can improve the service life of the inverter.
Since each module is behind the small inverter, the module does not need to configure another communication wire, can directly through the output wire of the AC Power supply, direct network communication, only need to install a power line network Bridge (Power line Ethernet Bridge) on the socket, do not need to set up another communication line, Users can directly access the web, iPhone, blackberry, tablet... Etc., watch the operation status of each module (power output, module temperature, fault message, module identification code), if there is an anomaly, it can be repaired or replaced immediately, so that the entire solar power system can operate smoothly.
Output terminal of AC module:
AC output, DC output, Control Interface
Ac solar module English name:
AC solar PV module ac pv module AC photovoltaic module AC Module PV systems composed of AC modules AC module-composed PVAC Module
Proprietary abbreviation:
CVCF: constant voltage, constant frequency
EIA(Energy Information Administration) The United States Energy Information Administration
EMC: includes EMI(Electromagnetic interference) and EMS(electromagnetic tolerance) two parts
EMI(Electromagnetic interference) : The electromagnetic noise generated by the machine itself in the process of performing the intended function is not conducive to other systems
ETL: Electronic Testing Laboratory
MFGR: Manufacturer
HALT: Highly Accelerated Life Test. Halt: highly accelerated life test
HAST(Highly Accelerated Stress Test) : Accelerated stress test
HFRE: high frequency rectifier
HFTR: high frequency transformer
MEOST[Multiple Environment Over Stress Tests] : MEOST[multiple environment over stress tests]
MIC(microinverter) : A microinverter
Micro-inverters: indicates micro-inverters
MPPT[Maximum Power Point Tracking] : indicates maximum power point tracking
MTBF: mean time between failures
NEC: National Electrical Code
PVAC Module: AC solar module
VVVF: Change voltage, change frequency
Ac Solar Modules & Microinverters 2
Ac module test specification:
ETL Certification: UL 1741, CSA Standard 22.2, CSA Standard 22.2 No. 107.1-1, IEEE 1547, IEEE 929
PV Module: UL1703
Newsletter: 47CFR, Part 15, Class B
Voltage Surge rating: IEEE 62.41 Class B
National Electrical Code: NEC 1999-2008
Arc protection devices: IEEE 1547
Electromagnetic waves: BS EN 55022, FCC Class B per CISPR 22B, EMC 89/336/EEG, EN 50081-1, EN 61000-3-2, EN 50082-2, EN 60950
Micro-Inverter (Micro-inverter) : UL1741-calss A
Typical component failure rate: MIL HB-217F
Other specifications:
IEC 503, IEC 62380 IEEE1547, IEEE929, IEEE-P929, IEEE SCC21, ANSI/NFPA-70 NEC690.2, NEC690.5, NEC690.6, NEC690.10, NEC690.11, NEC690.14, NEC690.17, NEC690.18, NEC690.64
Main specifications of AC solar module:
Operating temperature: -20℃ ~ 46℃, -40℃ ~ 60℃, -40℃ ~ 65℃, -40℃ ~ 85℃, -20 ~ 90℃
Output voltage: 120/240V, 117V, 120/208V
Output power frequency: 60Hz
Advantages of AC modules:
1. Try to increase the power generation of each inverter power module and track the maximum power, because the maximum power point of a single component is tracked, the power generation of the photovoltaic system can be greatly improved, which can be increased by 25%.
2. By adjusting the voltage and current of each row of solar panels until all are balanced, so as to avoid system mismatch.
3. Each module has monitoring function to reduce the maintenance cost of the system and make the operation more stable and reliable.
4. The configuration is flexible, and the solar cell size can be installed in the household market according to the user's financial resources.
5. No high voltage, safer to use, easy to install, faster, low maintenance and installation cost, reduce the dependence on installation service providers, so that the solar power system can be installed by users themselves.
6. The cost is similar or even lower than that of centralized inverters.
7. Easy installation (installation time reduced by half).
8. Reduce procurement and installation costs.
9. Reduce the overall cost of solar power generation.
10. No special wiring and installation program.
11. The failure of a single AC module does not affect other modules or systems.
12. If the module is abnormal, the power switch can be automatically cut off.
13. Only a simple interrupt procedure is required for maintenance.
14. Can be installed in any direction and will not affect other modules in the system.
15. It can fill the entire setting space, as long as it is placed under it.
16. Reduce the bridge between DC line and cable.
17. Reduce DC connectors (DC connectors).
18. Reduce DC ground fault detection and set protection devices.
19. Reduce DC junction boxes.
20. Reduce the bypass diode of the solar module.
21. There is no need to purchase, install and maintain large inverters.
22. No need to buy batteries.
23. Each module is installed with anti-arc device, which meets the requirements of UL1741 specification.
24. The module communicates directly through the AC power output wire without setting up another communication line.
25. 40% less components.
Ac Solar Modules & Microinverters 3
Ac module test method:
1. Output performance test: The existing module test equipment, for the non-inverter module related testing
2. Electrical stress test: Perform temperature cycle test under different conditions to evaluate the inverter's characteristics under operating temperature and standby temperature conditions
3. Mechanical stress test: find out the micro inverter with weak adhesion and the capacitor welded on the PCB board
4. Use a solar simulator for overall testing: a steady-state pulse solar simulator with large size and good uniformity is required
5. Outdoor test: Record module output I-V curve and inverter efficiency conversion curve in outdoor environment
6. Individual test: Each component of the module is tested separately in the room, and the comprehensive benefit is calculated by the formula
7. Electromagnetic interference test: Because the module has the inverter component, it is necessary to evaluate the impact on EMC&EMI when the module is running under the sunlight simulator.
Common failure causes of AC modules:
1. The resistance value is incorrect
2. The diode is inverted
3. Inverter failure causes: electrolytic capacitor failure, moisture, dust
Ac module test conditions:
HAST test: 110℃/85%R.H./206h(Sandia National Laboratory)
High temperature test (UL1741) : 50℃, 60℃
Temperature cycle: -40℃←→90℃/200cycle
Wet freezing: 85℃/85%R.H.←→-40℃/10cycles, 110 cycles(Enphase-ALT test)
Wet heat test: 85℃/85%R.H/1000h
Multiple environmental pressure tests (MEOST) : -50℃ ~ 120℃, 30G ~ 50G vibration
Waterproof: NEMA 6/24 hours
Lightning test: Tolerated surge voltage up to 6000V
Others (please refer to UL1703) : water spray test, tensile strength test, anti-arc test
Solar related Modules MTBF:
Traditional inverter 10 ~ 15years, micro inverter 331years, PV module 600years, micro inverter 600years[future]
Introduction of microinverter:
Instructions: Micro inverter (microinverter) applied to the solar module, each DC solar module is equipped with a, can reduce the probability of arc occurrence, microinverter can directly through the AC power output wire, direct network communication, Only need to install a power line Ethernet Bridge (Powerline Ethernet Bridge) on the socket, do not need to set up another communication line, users can through the computer web page, iPhone, blackberry, tablet computer... Etc., directly watch the operating state of each module (power output, module temperature, fault message, module identification code), if there is an anomaly, it can be repaired or replaced immediately, so that the entire solar power system can operate smoothly, because the micro inverter is installed behind the module, so the aging effect of ultraviolet on the micro inverter is also low.
Microinverter specifications:
UL 1741 CSA 22.2, CSA 22.2, No. 107.1-1 IEEE 1547 IEEE 929 FCC 47CFR, Part 15, Class B Compliant with the National Electric Code (NEC 1999-2008) EIA-IS-749(Corrected major application life test, specification for capacitor use)
Micro inverter test:
1. Microinverter reliability test: microinverter weight +65 pounds *4 times
2. Waterproof test of micro-inverter: NEMA 6[1 meter continuous operation in water for 24 hours]
3. Wet freezing according to IEC61215 test method: 85℃/85%R.H.←→-45℃/110 days
4. Accelerated life test of micro-inverter [110 days in total, dynamic test at rated power, has ensured that micro-inverter can last more than 20 years] :
Step 1: Wet freezing: 85℃/85%R.H.←→-45℃/10 days
Step 2: Temperature cycle: -45℃←→85℃/50 days
Step 3: Humid heat: 85℃/85%R.H./50 days
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