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Email Us :
labcompanion@outlook.comRequesting a Call :
+86 18688888286We offer temperature control designs for a wide range of applications
Battery packs integrate multiple cells with a BMS and thermal controls for stable power. Key uses include EVs, energy storage, electronics, drones, and medical devices. Examples: Tesla’s 4680 and BYD’s Blade Battery. The temperature and humidity testing of battery packs is a critical evaluation of their performance and reliability under varying thermal and hygrometric conditions. To simulate real-world operating environments, battery packs must undergo comprehensive testing across diverse conditions, including low temperature with low humidity (LT/LH), low temperature with high humidity (LT/HH), and high temperature with high humidity (HT/HH). Based on actual case studies, this paper analyzes the technical requirements that a constant temperature and humidity test chamber must fulfill to conduct these assessments effectively. Key Technical Requirements for Test Chambers: Temperature Range: Capable of achieving extreme conditions (e.g., -40°C to +85°C) with high stability (±0.5°C). Humidity Range: Adjustable from 10% to 98% RH, ensuring precision (±2% RH). Ramp Rates: Controllable temperature/humidity transition speeds (e.g., ≥1°C/min) to simulate rapid environmental changes. Uniformity: Maintain consistent temperature (±1°C) and humidity (±3% RH) distribution within the workspace. Data Logging: Real-time monitoring and recording of test parameters for compliance with standards (e.g., ISO 16750, GB/T 31467). Safety Features: Explosion-proof design, leak detection, and emergency shutdown protocols for hazardous scenarios. Battery Pack Environmental Testing Conditions 1. Temperature Testing High-Temperature Testing: Simulates vehicle operation or storage in hot climates. Test temperatures typically range from 45°C to 70°C, depending on standards (e.g., ISO, GB, or customer specifications). Test items include: High-temperature storage High-temperature cycling High-temperature discharge Low-Temperature Testing: Simulates vehicle operation or storage in cold climates. Test temperatures typically range from -40°C to -20°C, depending on standards. Test items include: Low-temperature storage Low-temperature startup Low-temperature cycling Low-temperature discharge Thermal Shock Testing: Simulates rapid temperature fluctuations (e.g., -40°C ↔ 70°C) to evaluate the battery pack’s resistance to extreme thermal stress. Thermal Runaway Testing: Simulates internal/external short circuits to assess the effectiveness of the battery pack’s thermal management and safety mechanisms, preventing explosions or fires. 2. Humidity Testing Damp Heat Cycling Test: Simulates high-temperature, high-humidity environments (e.g., 40°C / 95% RH) to evaluate corrosion resistance and sealing performance. 3. Salt Spray Testing Salt Fog Corrosion Test: Simulates high-salinity coastal environments to verify the battery pack’s corrosion resistance. 4. Waterproof Testing Water Ingress Test: Simulates water exposure (e.g., immersion, rain) to validate waterproofing performance (evaluated by IP protection rating). 5. Dustproof Testing Dust Ingress Test: Simulates high-dust environments (e.g., deserts) to verify sealing integrity. 6. Low-Pressure Testing Altitude Simulation Test: Simulates atmospheric pressure changes at different elevations to assess battery pack adaptability. Technical Specifications for Constant Temperature & Humidity Test Chamber (Compliant with customer requirements) Chamber Dimensions Internal dimensions (W×D×H): 3000 × 2000 × 2000 mm Functional Requirements 1.Temperature Range: -60°C to +150°C 2.Heating Rate: ≥1°C/min (average, under load: 1T, 5kW heat output) from -40°C to +125°C 3.Cooling Rate: ≥1°C/min (average, under load: 1T, 5kW heat output) from +125°C to -40°C 4.Temperature Resolution: 0.01°C 5.emperature Fluctuation: ≤±0.2°C (no load) 6.Temperature Deviation: ≤±2°C 7.Temperature Uniformity: ≤2°C (no load) 8.Continuous Low-Temperature Operation: 1000 hours at low temperature without frost/icing (requires dry air system) 9.Humidity Resolution: 0.1% RH 10.Humidity Fluctuation: ≤±2.5% RH 11.Humidity Deviation: ≤+3% RH (when >75% RH) ≤±5% RH (when <75% RH) 12.Extended Operation Capability: Low-temperature & low-humidity: 240 hours High-temperature & low-humidity: 240 hours Key Enhancements & Scientific Rigor 1.Standard References: Added implicit compliance with ISO, GB, and IP standards for credibility. 2.Precision Metrics: Specified resolution, uniformity, and deviation to meet engineering demands. 3.Safety & Reliability: Highlighted frost prevention (dry air system) and long-duration testing capability. 4.Clarity & Structure: Organized into logical sections for readability while maintaining technical accuracy. To meet the rigorous demands of battery pack environmental testing, our advanced constant temperature and humidity test chambers are engineered to deliver precision, reliability, and compliance with global standards. Why Choose Our Environmental Test Chambers? ✅ Wide Temperature Range: -70°C to +150°C for comprehensive high/low-temperature testing, including thermal shock. ✅ Rapid Temperature Transition: ≥1°C/min heating/cooling rates under load (1T, 5kW heat output). ✅ High Humidity Precision: 10%–98% RH with ±2.5% RH fluctuation and 0.1% resolution for accurate damp heat cycling. ✅ Stable Long-Duration Operation: 1000+ hours at extreme low temps (anti-frost dry air system included). 240+ hours in low-humidity conditions (both high & low temp). ✅ Uniformity & Accuracy: ≤±0.2°C temp fluctuation (no load) ≤2°C spatial uniformity. ✅ Large Testing Capacity: 3000×2000×2000mm (W×D×H) internal workspace of Walk-in Climate Test Chamber for full-scale battery pack evaluations. ✅ Safety & Durability: Designed for thermal runaway prevention, salt fog, waterproof (IP-rated), and dustproof testing.
We can provide advanced environment test. Dragon‘s Environmental temperature test chamber can go far precise thermal control, fast ramp rates, and narrow temperature margins in testing. Dragon Thermal Air temperature forcing systems can directly provide a stream of clean dry hot and cold air to the tested. Environmental stress screening, temperature conditioning, thermal shock and other temperature test requirements is what the Dragon temperature systems can bring.
Thermal Air Temperature Forcing Systems applications used at: Product Design Temperature Conditioning Incoming Inspection Thermal Profiling Thermal Stress Thermal Cycling
Electronic sensors need environmental assessment. Electronic sensors have accurate measure ability, but cannot be affected by harsh temperature and other harsh environmental changes. The Dragon Chamber thermal system can simulate temperature environments and effectively to test the performance of electronic sensors exposed to extreme environments, ensuring the safety and reliability of electronic sensors before production and use.
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Dongguan, China –April 2, 2025 –Lab Companion, a leading innovator in environmental testing solutions, has been granted a groundbreaking patent for its advanced high-low temperature test chamber designed for semiconductor chip detection. The patent, officially issued by the China National Intellectual Property Administration on April 1, 2025 (Patent No. ZL 2024 1 1290322.4), marks a significant milestone in the company’s commitment to precision and reliability in industrial testing. Revolutionizing Semiconductor Testing The newly patented technology, introduces a cutting-edge system capable of subjecting semiconductor chips to extreme temperature variations with unparalleled accuracy. This innovation addresses critical challenges in the semiconductor industry, where precise thermal testing is essential for ensuring chip durability and performance under diverse operating conditions. Standard Parameters for Environmental Testing of Semiconductor Chips 1. Temperature Testing - Temperature Range: - Operating Range: -40°C to +125°C (common for industrial-grade chips) - Extended Range: -65°C to +150°C (for military/aerospace applications) - Thermal Cycling: - Rate of Change: 5°C/min to 20°C/min (depending on test standards) - Dwell Time: 10–30 minutes at extreme temperatures (to stabilize conditions) - Cycles: 100–1,000 cycles (per JEDEC, MIL-STD, or AEC-Q100) 2. Humidity Testing - Relative Humidity (RH): 85%–95% RH - Temperature: 85°C (commonly used in "85/85" testing for accelerated aging) - Duration: 500–1,000 hours (per JESD22-A101) 3. Thermal Shock Testing - Temperature Extremes: -55°C to +125°C (per MIL-STD-883G Method 1011) - Transition Time: <1 minute (liquid-to-liquid) or <5 minutes (air-to-air) - Cycles: 50–500 cycles 4. Vibration and Mechanical Stress - Frequency Range: 5 Hz–2 kHz (per MIL-STD-883) -Acceleration: 5–20 G (depending on application) 5. Other Critical Standards - JEDEC Standards (e.g., JESD22-A104 for thermal cycling) - AEC-Q100: Automotive-grade chip qualification - MIL-STD-883: Military/defense reliability testing - IEC 60068: General environmental testing guidelines These parameters ensure semiconductor chips meet industry requirements for performance under extreme conditions. Specific values may vary based on application (e.g., consumer electronics vs. automotive). Note: Always refer to the latest version of relevant standards (JEDEC, AEC, MIL-STD, etc.) for precise testing protocols. “Our optimized testing parameters push beyond traditional standards in three critical ways. First, we’ve expanded the temperature range to -70℃ to +175℃—far wider than the typical -40℃ to +125℃—to meet demands for power electronics and aerospace applications. Second, we accelerated thermal cycling rates to 30℃/min, slashing test time by half while maintaining precision, unlike the conventional 5–20℃/min approach. Third, we integrated multi-axis vibration (up to 50G) with extreme thermal shocks (-65℃↔+175℃in under 30 seconds), a combination rarely addressed in older standards like JEDEC or MIL-STD. These upgrades don’t just test chips; they future-proof them.” CEO said. “This patent underscores our dedication to pushing the boundaries of testing technology,” said a spokesperson form LabCompanion. “Our high-low temperature test chamber not only enhances efficiency but also sets a new standard for reliability in semiconductor quality control. Key Features and Advantages - Precision Control: The equipment offers precise temperature regulation, enabling rigorous testing across a wide range of thermal conditions. - Enhanced Durability: Designed to withstand repeated thermal cycles, the system ensures long-term stability and accuracy. - User-Friendly Operation: The accompanying methodology simplifies complex testing procedures, making it accessible for industrial applications. At the forefront of environmental test chamber technology, we combine constant innovation with market insights to develop advanced testing solutions for every industry. Market-proven through exceptional quality and service, we're motivated by your choice to push boundaries further every day. For more information about temperature test equipment, visit [High and low temperature test chamber] .
Learn MoreLabcompanion, a leading manufacturer of test chambers, recently organized a comprehensive fire drill on its premises, using nearly expired fire extinguishers. The drill aimed to enhance employees' understanding of fire safety procedures while also ensuring the proper utilization of equipment. The exercise began with a demonstration on how to effectively use a fire extinguisher to put out a controlled fire. Employees were shown the correct technique for operating the extinguisher, including the proper stance, aiming, and squeezing of the trigger. By using the expired fire extinguishers, we not only be provided a hands-on learning experience but also found an environmentally friendly way to dispose of the equipment. In addition to the fire extinguisher demonstration, the drill also included a practical display of using a fire hydrant and connecting a water hose. This segment focused on the importance of having a reliable water source in case of a large-scale fire. Employees were educated on the steps involved in quickly setting up the fire hydrant system and using it to suppress flames. The fire drill was well-received by the employees, who actively participated and learned valuable skills that could potentially save lives in the event of a real fire. Labcompanion always prioritizes safety in production. Through this drill, the company not only tested the reliability of its existing fire safety facilities but also further enhanced employees' fire safety awareness and emergency response capabilities. And some issues were identified, such as insufficient water pressure from the fire hydrants, which failed to meet fire suppression standards. By conducting this fire drill, Labcompanion demonstrated its commitment to safety and its proactive approach to fire prevention. Our company plans to continue organizing such drills on a regular basis to keep employees prepared and informed about fire safety measures.
Learn More[3/28/2025] - Lab-companion, a leading manufacturer of environmental test chambers specializing in temperature and humidity control solutions, is pleased to announce the recent acquisition of a state-of-the-art Bystronic fiber laser cutting machine. This strategic investment is set to revolutionize the company's production processes and further enhance the quality and precision of its products. This fiber laser cutting machine is renowned for its high cutting speed, exceptional accuracy, and versatility. With this advanced technology, Lab-companion aims to optimize the manufacturing of components for its temperature and humidity test chambers. The machine's ability to cut a wide range of materials, including stainless steel, aluminum, and various alloys, with minimal heat-affected zones ensures that the fabricated parts meet the high quality standards. According to production supervisor - Liu, production department at Lab-companion, "The addition of this fiber laser cutting machine to our production line is a significant milestone for our company. This investment reflects our commitment to continuous improvement and innovation. By leveraging the cutting-edge capabilities of this machine, we had greatly improved the accuracy of material cutting, reduce the raw materials waste caused by unreasonable material typesetting, and improve the efficiency of cutting, greatly to reduce production times, improve product consistency, and ultimately deliver even more reliable and high-performance temperature and humidity test chambers to our customers." The new laser cutting machine is equipped with intelligent software that enables seamless integration with Lab-companion's existing production systems. This integration allows for efficient programming and control of the cutting process, maximizing productivity and minimizing errors. Additionally, the machine's user-friendly interface and automated features contribute to a safer and more efficient working environment for the company's skilled operators. Lab-companion has a long-standing reputation for providing top-notch environmental test chambers to various industries, including aerospace, automotive, electronics, and pharmaceuticals. To buy this fiber laser cutting machine is expected to strengthen the company's position in the market by enabling it to offer more customized and high-quality solutions to meet the evolving needs of its customers. For more information about temperature and humidity test chambers, please contact with us.
Learn More*Beijing, March 3, 2025* – The China National Intellectual Property Administration (CNIPA) has issued a notification granting a patent for an invention titled "A High-Low Temperature Testing Equipment for Semiconductor Chip Detection and Its Operation Method" to Guangdong Hongzhan Technology Co., Ltd.(Lab-Companion). The patent application, filed under the number 202411290322.4, has successfully passed the substantive examination process, confirming that there are no grounds for rejection. The invention, developed by Lab-Companion, is designed to address the growing demand for precise and reliable testing of semiconductor chips under extreme temperature conditions. The high-low temperature testing equipment is expected to enhance the accuracy and efficiency of semiconductor chip detection, which is critical for the development of advanced electronic devices. The adoption of this patent opens up a new direction and method for semiconductor environmental testing, provides new technical support for the environmental testing of semiconductor chips, helps standardize the operating process of environmental testing in this industry, and enables related enterprises to get better development. This patent grant underscores China's responsibility to fostering innovation in the semiconductor industry, a sector that plays a pivotal role in the global technology landscape. The high-low temperature and humid testing chamber is poised to make significant contributions to the semiconductor manufacturing process, ensuring the reliability and performance of chips used in various applications, from consumer electronics to industrial machinery. Our company is always dedicated to the research and development of environmental testing, to provide advanced environmental testing solutions for various industries and meet the evolving needs of the global electronics market.
Learn MoreTutang Changcheng Juyi Industrial Park - Changping Town - Dongguan City - Guangdong Province - China
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